We use CNC shearing machine to shear metal sheet. The shearing machine let one blade repeatedly do straight-line movement against another blade. With the reasonable gap between the moving upper blade and the fixed bottom blade, the machine press shearing power onto metal sheet with different thickness, and make the sheet break and split. Shearing belong to forging and pressing mechanics. It’s mainly used in metal fabrication field. It is widely used in the equipment manufacturing and parts fabrication for aviation, light industry, metallurgy, chemistry,construction,ship building, automobile, electricity, household appliances,decoration.
When the shearing machine work, it should meet the requirement of the horizontal and vertical sides of the cutting, and lessen the contortion of the metal sheet so as to achieve high quality. The upper blade is fixed on the blade carrier and the bottom blade is fixed on the worktable. There are feeding balls on the worktable to avoid scraping when the sheet slides in the machines. The back gauge is used for fixing the sheet, and the device is adjusted by engine. The press cylinder is used for pressing sheet to prevent the movement of sheet during shearing. The guardrail is a safety device to prevent injury. The returning movement is motivated by nitrogen, so it is fast and has a big collision force.
The processing range of sheet in our company is no longer than 3000mm, and no thick than 8mm.
CNC Pipe Cutting Machine
To improve the efficiency of CNC pipe cutting machines, the following aspects can be considered:
Optimizing cutting program: By optimizing the cutting program of a CNC cutting machine, including setting parameters such as cutting path, cutting speed, and cutting depth, the efficiency of cutting can be improved. Reasonable cutting path and speed can reduce cutting time and improve production efficiency.
Reasonable selection of cutting tools: Based on different cutting needs, choose suitable cutting tools, including cutting tools and cutting blades. High quality cutting tools can improve the efficiency and quality of cutting, reduce cutting time and cutting frequency.
Strengthen equipment maintenance: Regular maintenance and upkeep of CNC pipe cutting machines, including cleaning, lubrication, tightening, etc., to maintain the equipment in good condition. Regularly inspect and replace severely worn cutting tools to ensure cutting quality and efficiency.
Automation operation: Fully utilize the automation function of CNC pipe cutting machine, and achieve continuous batch production through CNC programming and automation operation. Reduce manual intervention, improve production efficiency and consistency.
Multi station cutting: For workpieces that require multiple cutting processes, multi station cutting technology can be considered. By setting up multiple workstations on the CNC pipe cutting machine, multiple cutting processes can be carried out simultaneously, improving production efficiency.
Optimizing process flow: For large-scale cutting tasks, it is possible to optimize the process flow, arrange the cutting sequence and batch reasonably, reduce switching and adjustment time, and improve production efficiency.
CNC Sawing Machine
CNC sawing machine is a mechanical equipment controlled by CNC technology, mainly used for cutting and processing of metal materials. Compared to traditional manual sawing machines, CNC sawing machines have the following advantages:
High precision: CNC sawing machines can achieve high-precision cutting by precisely controlling parameters such as position, speed, and force during the sawing process through the CNC system. Compared to manual operation, CNC sawing machines can ensure the accuracy of cutting size and shape, and improve processing quality.
High efficiency: CNC sawing machines can be programmed to achieve automated cutting operations without the need for manual intervention. At the same time, the cutting speed of CNC sawing machines is fast, which can significantly improve production efficiency, save labor costs and time.
Multifunctional: CNC sawing machines can achieve various cutting methods and angles of processing, such as straight cutting, oblique cutting, curve cutting, etc. By adjusting the CNC program and tool parameters, cutting needs of different shapes and sizes can be met, providing flexible machining options.
Automation operation: CNC sawing machines can achieve continuous batch production through CNC programming and automation operation, reducing the complexity and error rate of manual operations. Operators only need to set up and monitor programs to improve the convenience and efficiency of operations.
Data recording and analysis: CNC sawing machines can record and store data for each cutting, including cutting position, speed, cutting time, and other information. These data can be used for quality control and production process analysis, helping to improve production efficiency and quality management level.
CNC Shearing Machine
CNC shearing machine is a mechanical equipment controlled by CNC technology, mainly used for cutting metal plates. The following are the general steps for processing products with CNC shearing machines:
Material preparation: Prepare the metal sheet to be processed, including selecting appropriate sheet materials, dimensions, and thicknesses.
Material clamping: Place the metal sheet on the workbench of the CNC shearing machine and hold the material with fixtures or fixtures to ensure its stability and safety.
CNC programming: According to the design requirements of the product, use CNC programming software for programming settings. Set parameters such as cutting line, cutting length, and cutting angle to guide the CNC cutting machine in cutting operations.
CNC cutting: Start the CNC cutting machine, and according to the preset CNC program, the machine will automatically perform cutting operations. The CNC system will accurately control the position and force of the cutting tool, achieving precise cutting of metal sheets.
Cutting quality inspection: During the cutting process, the cutting quality can be checked in real-time through monitoring and feedback from the CNC system. If it is found that the cutting quality does not meet the requirements, it needs to be adjusted and corrected in a timely manner.
Complete machining: After the cutting is completed, stop the operation of the CNC shearing machine. Release the fixture or fixture and remove the processed metal sheet.
